Why does a new overhead crane need to undergo load testing?

Even though it is a new unit installed in your manufacturing facility, a new overhead crane must still undergo load testing. The purpose is to ensure that your new overhead crane is safe, within capacity, and fit for operation.

What is an overhead crane?

An overhead crane is a type of lifting device (crane) that is attached to a building structure. Overhead crane can move horizontally and vertically on rails (runways). This type of crane is used as a tool for lifting heavy loads and is controlled remotely using a remote control.

The Use of Overhead Cranes in Various Industries

Overhead crane are commonly found in various industrial sectors that require intensive use and high precision, such as:

1. Manufacturing industry/production factory
2. Warehouses and logistics warehouses
3. Energy facilities
4. Heavy equipment workshops
5. Indoor environments

Load Testing on New Overhead Cranes

Load testing on new overhead crane aims to verify that the lifting capacity of the equipment is in accordance with its design capacity in a safe manner. In addition, this test aims to:

1. Ensuring mechanical and structural components are functioning normally
2. Testing hoist, trolley, and girder systems
3. Complying with applicable safety standards and regulations
4. Preventing workplace accidents

Use of Counterweights for Overhead Crane Load Testing

The load testing process uses actual loads to ensure that the crane can lift loads according to its design capacity. In the case of load testing for overhead crane, the use of counterweights is the most ideal solution. Here’s why:

1. Load can be controlled and increased gradually
2. Can be used in confined and enclosed areas
3. Precise and more accurate
4. Practical for indoor testing 

Conclusion

Overhead crane are important lifting equipment in many industries, especially in indoor environments such as manufacturing. Due to their crucial role, load testing of new overhead crane is mandatory to ensure safety, performance, and compliance with standards. The use of counterweights (load banks) is the most effective method for indoor testing.

Load Bank Solutions for Your Load Testing Projects!

If you need to rent a counterweight load bank starting from 25 kg for overhead crane load testing, trust Goutama Weight & Testing with its experienced team and calibrated equipment.
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